Aluminium 1100 Forgings

Starc Metals, located in Canberra, Australia, has built a solid reputation as a reliable manufacturer and supplier of high-quality Aluminium 1100 forgings. With a strong dedication to precision and excellence, they provide top-notch forged components that cater to the varied needs of industries like aerospace, automotive, construction, and general engineering. Their commitment to customer satisfaction and technical know-how ensures that clients receive dependable supplies and outstanding product performance. By blending advanced forging techniques with rigorous quality control measures, Starc Metals has become a go-to partner for those in search of durable, corrosion-resistant Aluminium 1100 forgings throughout Australia and beyond.

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Aluminium 1100 Hot Forging

Aluminium 1100 Cold Forging

Aluminium 1100 Rolled Forging

What is Aluminium 1100 Forgings?

Aluminium 1100 is a commercially pure grade, boasting at least 99% aluminium content. Its typical chemical makeup includes 0.12% copper, 0.20% iron, 0.45% silicon, 0.05% manganese, 0.05% zinc, along with trace elements. This alloy is known for its excellent corrosion resistance, high thermal and electrical conductivity, and good workability. In terms of mechanical properties, Aluminium 1100 has a tensile strength of about 90 MPa (13 ksi) and a yield strength of around 34 MPa (5 ksi), with an elongation of 35%. While it may be soft and not particularly strong, its lightweight and non-heat-treatable characteristics make it perfect for forming and forging applications.

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Aluminium 1100 Forgings Specifications

Standards : ASTM B247, B247

Temper : H14

Specification : DIN, ASTM, BS and all International Standards

Flat bar blocks : up to 27″ width and 15,000 lbs.

Cylinders and sleeves : up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs : up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings : up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts : up to 144″ maximum length and 20,000 lbs.

Aluminium 1100 Forgings Chemical Compositions

Alloy	Fe	Si	Mg	Mn	Cu	Zn	Ti	Cr	Each	AI
1100 (min)	0.35	0.25	0.01	0.01	0.05	0.01	0.020	Trace	0.05	99.60%
1100 (max)	0.50	0.35	0.03	0.05	0.20	0.05	0.030	Trace	0.15	remainder

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Aluminium 1100 Forgings Mechanical Properties

Alloy	Temper	UTS(Mpa)		% Elongation
Alloy	Temper	Min	Max	0.5 mm -0.8 mm	0.81 mm – 1.30 mm	1.30 mm – above
1100	O	75	110	20	25	29
	H12	95	130	5	6	7
	H14	110	145	3	4	5
	H16	130	165	2	3	4
	H18	150	—	2	2	3

Aluminium 1100 Equivalent Grades

STANDARD	UNS	USA	Japan	France	AMS	ISO
Aluminium 1100	A91100	AA1100	JIS A1100P	NF 1100	4102 1100-F	Al99.0Cu

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Aluminium 1100 Forgings Types

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Frequently Asked Questions (FAQ)

What types of custom shapes can be made with Aluminum 1100 forging?

Aluminum 1100 forging allows custom shapes like rings, discs, bars, flanges, stepped shafts, and intricate profiles, ideal for aerospace, automotive, and industrial applications requiring high corrosion resistance and ductility.

Can Aluminum 1100 be used for high-temperature forging applications?

Aluminum 1100 is unsuitable for high-temperature forging applications due to its low melting point and poor strength at elevated temperatures, making it better suited for cold working or low-temperature uses.

What are the advantages of using Aluminum 1100 for custom forgings?

Aluminum 1100 offers excellent corrosion resistance, high ductility, good thermal conductivity, lightweight properties, and exceptional workability, making it ideal for custom forgings requiring precise shapes and resistance to harsh environments.

Aluminium 1100 Forgings Uses

Aluminium 1100 forgings find their way into a variety of industries thanks to their impressive corrosion resistance, ductility, and ease of fabrication. In aerospace, they’re often used for non-structural components like ducts and brackets. The food and chemical sectors prefer this material for equipment such as storage tanks and piping, given its purity and resistance to contamination. The electrical industry takes advantage of its high conductivity, making it ideal for bus bars and other conductive parts. Plus, Aluminium 1100 is commonly used in architectural applications, signage, and reflective surfaces where formability and corrosion resistance take precedence over strength.

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